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Carpet Fibers

Selecting the Right Carpet Fiber for You

By Alan Fletcher- Carpet Expert & Consumer Advocate. 

Carpet Fibers

What fiber you select will determine how long it lasts, how soft it feels, what colors are available, how easily it can be cleaned and how much it costs. This is one of the most critical factors when choosing and comparing carpets. You must compare apples to apples. For example, you cannot compare a nylon carpet to a polyester carpet, or a wool carpet to an Olefin carpet. This would be like comparing apples to oranges. You have to compare similar carpets and narrow it down to the one that best meets your needs and lifestyle as well as your budget. Learn about Carpet Styles

Nylon

Nylon is a generic name or designation for a family of synthetic polymers first produced in 1935 by the DuPont Company. As far as fibers go, Nylon is the most durable and the most resilient of all carpet fibers. A resilient fiber is defined as having the ability to return to its original form or position after being bent, compressed, or stretched. Nylon is the most resilient fiber used to make carpet. This is what keeps a nylon carpet looking like new longer than any other fiber. Nylon is one of the more expensive fibers second only to wool. I would consider choosing a Nylon carpet if you have a lot of traffic and longevity was my biggest concern. 

"Do the Tactesse, Caress, Lisse' and other softer nylons hold up as well as the "regular" nylon fibers do?"

This is an excellent question. From my experience, I have found that the "soft" nylon fibers are not quite as resilient as a standard denier nylon fiber. The higher the denier, the heavier the filament. The way they make a standard nylon fiber softer is to make the strand thinner. By doing so, I believe that some of the resiliency is lost. This thinner strand creates a carpet that is softer to the touch but may be more susceptible to matting and crushing. Don't take this the wrong way, I'm not steering you away from buying a soft nylon, but if you want to have the absolute most durable and most resilient nylon for the money, I suggest you buy a carpet made with a standard nylon denier fiber.

Note: Fiber denier is easiest understood if you have ever gone fishing and used a nylon filament fishing line. The thicker the line is, the more weight it can handle. When fishing for Trout most fishermen use a thin 6-pound test line. For bigger fish like Steelhead or Salmon, a thicker 10 or 12-pound nylon test line may be selected. Some carpet fibers are manufactured thinner to make a carpet that feels softer to the touch, but in doing so some of the strength, durability or resiliency may be sacrificed. Therefore I believe a carpet made with a standard Denier Nylon fiber will be more durable and more resilient than a carpet made with a thinner strand as used in today's branded "Soft Nylons"

Article: Lifestyle Often Dictates Best Carpet Choice

 

Polyester or PET Polyester

Polyester is one of the least expensive fibers to manufacture. A thick polyester carpet may feel nice and soft, but it is not a resilient fiber, and it does not a make a long-lasting carpet. Polyester carpets mat down in a hurry, and that has always been the problem with carpets made from this fiber. When you walk on a carpet, with every footstep you bend and compress the fibers and soon they begin to fall over. Once polyester fibers are crushed, they won't spring back to their original position. This is why warranties for polyester carpets do not cover claims against matting or crushing. 

Don’t be fooled by salespeople who recommend carpets made with polyester. It may be acceptable to buy a carpet made with polyester as long as you know what to expect and don’t pay a lot of money for it. I wouldn't expect to get a life span of more than 5 years on a polyester carpet, regardless of its tuft twist, density rating or warranty claims. I might consider choosing a carpet made of polyester if I wanted to spend as little as possible on a carpet that looks nice for a very short amount of time. How much does carpet cost?

Fiber Blends

Some carpets are made with a blend of polyester and nylon. Usually a small amount of nylon is added to the mix. They do this to try to make a polyester carpet a little bit more resilient and durable. While this may have a benefit in some situations, I personally do not believe it makes a worthwhile or more valuable product. It's like putting a Mercedes hood ornament on a Ford Fiesta. It doesn't make much sense to me. But carpet makers have long tried to come up with a way to make polyester more durable because it is so cheap to make. 

Olefin (also called polypropylene)

Olefin is a very strong fiber. It is often used to make Berber carpets, commercial carpets and outdoor grass carpets. Olefin wears well and has good stain resistance when anti-stain treatment is applied. Olefin also has good anti-static properties. However, Olefin is not easy to keep clean and tends to look dingy when soiled. It has poor resiliency so smaller looped Berber styles wear better than do larger looped styles. 

Commercial looped carpets wear very well, as the loops tend to be very small which leaves little room for the loops to become matted or crushed. Wheelchairs roll easily over commercial level loop Olefin carpets that are glued-down without padding and may be a good choice for handicapped areas, hospitals and retirement home applications. When comparing Berber carpets made of Olefin smaller loops, in a tighter weave will yield a longer wearing carpet. All about Carpet Comparison

 

Sorona®

"Sorona" or PTT is also known as "Smartstrand" (what Mohawk calls it) was developed by DuPont. It is a polymer derived from corn. It is said to have great anti-stain properties and cleans easier than any other fiber. They also say it is very durable. Being durable is one thing, being resilient is another. Polyester fibers are not known for being very resilient which is why they tend to mat down quickly. So the question is...Is Sorona as durable AND as resilient as nylon?  I have my doubts.

Sorona is not a new fiber, it was invented back in the 1940's and was deemed too expensive to manufacture at that time to be able to compete with other carpet fibers. Now that oil is more expensive, all carpet prices have increased enough to allow Sorona to be manufactured at a comparable cost. While Sorona may be easy to clean and resist stains, Nylon has stood the test of time and keeps looking new longer than any other fiber.

Dollar for dollar, I think that if you care for your new carpet properly, nylon would easily outperform Sorona in high traffic applications. I am not yet convinced that Sorona is quite as durable and resilient as a standard denier nylon. (see note above)

If you want the carpet that resist stains cleans the easiest, Sorona may be just what you are looking for. But remember, no carpet is completely stain proof. The key to having any carpet last longest is through proper maintenance. That means professional cleanings at least every other year, spot cleaning as needed and frequent vacuuming.

No matter what carpet fiber you choose, having your carpet installed properly is critical. It's not easy to find qualified carpet installers these days, and if installed improperly your carpet could lose half it's intended life span. Using the right pad is also very important. A good quality pad will help your carpet last longer too.

I think Sorona has yet to prove itself as durable and resilient as they claim. In five years we will all know the capabilities of Sorona. Until then, I will reserve my final opinion and suggest that consumers stick with the tried and true - Nylon.

I would consider selecting a carpet made with Sorona if stain resistance and ease of cleaning were my biggest concern. DuPont™ and Sorona® are a trademark and a registered trademark of E.I. DuPont de Nemours and Company. 

 

Wool and Wool Blends

Some carpets are offered with a blend of nylon and wool in varying amounts. Usually I see 20% nylon and 80% wool. This gives wool some of the characteristics of nylon like increased resiliency and durability as well as lower cost. This can be a very good blend to consider having. 

Wool carpets are considered the most elite of fibers and are the most expensive of all carpet fibers. Wool is a natural fiber and is very soft. It has excellent insulating qualities and is naturally fire resistant. However, wool carpets must be professionally cleaned by specialized carpet cleaning methods and is more expensive to maintain and install than synthetic carpet styles. 

Comparing wool carpets based on price and quality can be more difficult because well known brand names can increase the cost dramatically and the quality may be more difficult to determine. If you can afford wool carpets it would be an excellent choice for most people. However, children and pets can be very hard on any carpet so careful consideration should be taken if you have small children or pets prone to having accidents.

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